TradeCalcs

Voltage Drop Calculator — Single & Three Phase

Who this is for: For electricians and solar installers sizing long runs — detached garages, well pumps, EV chargers, PV home-runs — who need the 3% branch-circuit answer without opening a slide rule.

Enter voltage, load amps and run length — get the voltage drop in volts and percent for every wire size, with the smallest size that holds 3%.

Quick answer: Voltage drop = 2×K×I×L ÷ circular-mils (single phase), with K = 12.9 for copper and 21.2 for aluminum. Example: 120 V, 20 A, 100 ft on 12 AWG copper drops 7.9 V — 6.6%, above the 3% guidance; stepping up to 8 AWG drops it to 3.1 V (2.6%), which passes. Enter your numbers below to see the full table for every size.

System
V
A
ft
Drop limit
Smallest size ≤ 3%
8 AWG
3.13 V · 2.6%
12 AWG reference
7.9 V · 6.58%
fails both targets
Volts lost on the pick
3.13 V
120 V source
SizeDrop (V)Drop (%)vs 3%
1412.5510.46%✗ over
127.96.58%✗ over
104.974.14%✗ over
83.132.6%✓ pass
61.971.64%✓ pass
41.241.03%✓ pass
30.980.82%✓ pass
20.780.65%✓ pass
10.620.51%✓ pass
1/00.490.41%✓ pass
2/00.390.32%✓ pass
3/00.310.26%✓ pass
4/00.240.2%✓ pass
2500.210.17%✓ pass
Within half a point of the limit, treat it as a fail: the K-factor method assumes ~75 °C conductor temperature and doesn’t see terminations. Aluminum runs roughly two trade sizes behind copper — the selector above applies K = 21.2 automatically.
K-factor method (K = 12.9 Cu / 21.2 Al) at 75 °C conductor temperature. 3% branch / 5% total are NEC informational targets — estimates, not enforceable limits.
Core facts
Formula (1φ/DC)VD = 2 × K × I × L ÷ cmil
Formula (3φ)VD = 1.732 × K × I × L ÷ cmil
K — copper / aluminum12.9 / 21.2 Ω·cmil/ft
Design targets3% branch · 5% total (NEC informational)
Example above120 V · 20 A · 100 ft: 12 AWG = 6.6% ✗ → 8 AWG = 2.6% ✓
StatusFigures follow NEC 2017+ reference tables (310.16 ampacity, Chapter 9 conduit fill, 314.16 box fill, 240.4(D) small-conductor caps) and standard equal-friction duct sizing, compiled September 2026. Estimates only — final designs belong to a licensed electrician / HVAC designer per local code.

What does this voltage drop calculator show?

Voltage drop is the voltage the conductors themselves eat before power reaches the load. This calculator applies the standard K-factor method — VD = 2×K×I×L ÷ circular-mils for single-phase and DC, √3×K×I×L ÷ cmil for three-phase, with K = 12.9 for copper and 21.2 for aluminum — across every conductor size from 14 AWG to 250 kcmil. You get the drop in volts and as a percentage of source voltage, plus a pass/fail against the 3% branch-circuit and 5% total guidance the NEC prints in its informational notes. Southwire's own calculator only covers its own cable scenarios; this one shows the full table so you can see exactly where the 3% line falls.

Common uses

  • Sizing a feeder to a detached garage, shed or barn before trenching
  • Checking an EV charger or heat-pump circuit on a long residential run
  • Comparing copper vs aluminum cost on a 150 ft+ service lateral
  • Verifying a PV string home-run stays inside 3% before final inspection

How the K-factor method works

K is the resistance of one foot of a conductor with a cross-section of one circular mil, expressed in ohm-cmil per foot. Multiply by four real-world quantities — the circuit multiplier (2 or √3), current in amps, one-way length in feet — and divide by the conductor's circular-mil area, and you get volts lost in the conductors. The method assumes the conductor is at about 75 °C, which is the normal operating condition for a loaded branch circuit; a cold, lightly loaded wire drops slightly less. Because it's an approximation good to a few percent, treat results within half a point of the limit as 'step up one size' rather than 'pass'.

Frequently Asked Questions

What is the acceptable voltage drop?
The NEC states it in informational notes (210.19(A) FPN No.4 / 215.2(A)(1) FPN): 3% for a branch circuit, 5% total from service to load. These are performance recommendations, not enforceable rules — but inspectors, engineers and warranty terms lean on them, so treat 3% as the design line.
Single phase vs three phase — what changes?
The multiplier. Single-phase and DC drop = 2×K×I×L/cmil; three-phase = √3×K×I×L/cmil (about 13% less drop for the same size, length and load because the phases share the return path).
Why is aluminum's K higher?
Aluminum conducts about 61% as well as copper, so K rises from 12.9 to 21.2 Ω·cmil/ft. Practically: an aluminum conductor needs roughly two trade sizes up from the copper equivalent for the same drop — which is why the material selector matters on long runs.
Does voltage drop count as a code violation?
Not by itself — the 3%/5% figures live in informational notes, not enforceable text. But the resulting low voltage can starve motors (higher current, hotter windings) and trip electronics, and some equipment warranties require the 3% figure. Design to it and you're covered either way.
Should I size to 3% or 5%?
3% for the run you're sizing now, and check that the whole path (feeder + branch) stays under 5%. This calculator lets you switch the limit so you can test both in one pass.

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